Full Complement Cylindrical Roller Bearing

The full complement cylindrical roller bearing has one or two raceways full of rollers and no cage, thus, it has a higher bearing capacity. Owing that no cage guides and spaces the rollers, the relative slide happens between rollers. So, compared with normal cylindrical roller bearings, it is mainly applicable to low-speed cases and usually produces loud noises.
Its main optional structures include NCF (single-row) and NNCF (double-row).
NCF Design: single-row rollers, capable of bearing single direction axial load and acting as unidirectional locating bearing.
NNCF Design: double-row rollers, capable of bearing single direction axial load and acting as unidirectional locating bearing,applicable for low-speed and heavy load cases.
Open-type single-row and double-row full complement cylindrical roller bearings are mainly used to general mechanical equipment with low-speed and heavy-duty requirements. Close-type double-row full complement cylindrical roller bearings are mainly used for wire rope pulleys of cranes.

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A Full Complement Cylindrical Roller Bearing is a specialized type of bearing designed to handle high radial loads with superior performance and durability. Unlike standard cylindrical roller bearings, a full complement bearing contains a complete set of rolling elements, which maximizes the bearing’s load-carrying capacity and rigidity. This design eliminates the need for a cage to separate the rollers, allowing for more rollers to be used, which translates into enhanced load distribution and a more compact bearing design.

Key Features:

Increased Load Capacity: The full complement design allows for a higher number of rollers, increasing the bearing's load capacity and overall strength.
Enhanced Rigidity: Without a cage, the rollers are positioned more densely, providing greater rigidity and reduced deflection.
High Precision: Designed to meet the rigorous demands of high-precision applications, ensuring reliable and stable operation.

Production Process

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Why Choose CHG Bearing?

At CHG Bearing, we take pride in being a leading manufacturer and supplier of Full Complement Cylindrical Roller Bearings. Here’s why you should consider us for your bearing needs:

1. Customization and Solutions for Various Working Conditions

We offer tailored solutions to meet the specific requirements of different operating environments. Whether you need bearings for high-temperature conditions, heavy loads, or specific dimensions, we provide customization to ensure optimal performance.

2. 30 Years of Industry Experience

With three decades of experience in the bearing industry, we have collaborated with numerous large companies, gaining invaluable insights and expertise. Our extensive knowledge ensures that we can meet and exceed your expectations.

3. Innovative and Quality Assurance

CHG Bearing holds more than 50 innovation licenses and has gotten ISO9001 quality administration framework and ISO14001 ecological administration framework certificates. Our obligation to quality and development ensures that our items satisfy the most noteworthy guidelines.

Feel free to reach out to us at sale@chg-bearing.com for any inquiries or custom solutions.

Technical Specifications

Specification	Details
Type	Full Complement Cylindrical Roller Bearing
Material	GCr15/ GCr15SiMn/ G20Cr2Ni4A
Load Capacity	High radial load capacity
Operating Temperature	Wide range, up to 200°C
Precision	P0, P6, P5, P4
Clearance	C0, C2, C3, C4
Lubrication	Oil, grease, or customized options
Seal Type	Open, shielded, or sealed

Full Complement Cylindrical Roller Bearing and Benefits

Benefits:

Superior Load Handling: Capable of bearing heavier loads compared to standard roller bearings due to the increased number of rollers.
Enhanced Durability: Designed to withstand harsh conditions and extended operational life, reducing maintenance and replacement costs.
High Rigidity: Offers increased rigidity and precision, ideal for high-speed and high-load applications.
Compact Design: Efficient use of space due to the lack of a cage, allowing for a more compact bearing setup.

Applications

Full Complement Cylindrical Roller Bearings are flexible and can be utilized in different requesting applications, including:

Metallurgical Industry: Supporting large rotating equipment like blast furnaces, rolling mills, and steelmaking machines.
Mining Machinery: Suitable for jaw crushers, impact crushers, vibrating screens, and feeders.
Industrial Equipment: Ideal for high-load applications in machinery and equipment where durability and reliability are critical.

Installation Guide

Steps for Proper Installation:

Preparation: Clean the bearing and the mounting surfaces thoroughly.
Inspection: Check for any signs of damage or contamination before installation.
Alignment: Ensure correct alignment of the bearing with the shaft and housing.
Mounting: Carefully place the bearing onto the shaft, using proper tools and techniques to avoid damage.
Lubrication: Apply the appropriate lubricant as specified for your bearing to ensure smooth operation.

Maintenance and Care

To maximize the lifespan of your Full Complement Cylindrical Roller Bearing, follow these maintenance practices:

Regular Inspections: Periodically check for signs of wear, misalignment, or contamination.
Proper Lubrication: Maintain appropriate lubrication levels to minimize friction and wear.
Clean Environment: Keep the surrounding environment clean to avoid debris and contaminants.
Monitoring: Use vibration and temperature monitoring tools to detect early signs of potential issues.

FAQ

Q: What is the advantage of a full complement design over a standard cylindrical roller bearing?
A: The full complement design offers a higher load capacity and greater rigidity due to the increased number of rollers and the absence of a cage.

Q: Can Full Complement Cylindrical Roller Bearings be customized?
A: Yes, we offer customization options to meet specific size, material, and lubrication requirements for various applications.

Q: What industries commonly use Full Complement Cylindrical Roller Bearings?
A: They are widely used in industries such as metallurgy, mining, and heavy machinery where high load capacities and durability are essential.

Customer Reviews

"CHG Bearing provided us with a full complement cylindrical roller bearing that exceeded our expectations. Their expertise and fast delivery were crucial to our production line's success." – John D., Production Manager

"Exceptional quality and excellent customer service. The customized bearing solution we received was perfect for our mining equipment." – Emily R., Technical Engineer

Contact Us

For more information or to request a quote, please contact us at sale@chg-bearing.com. Our team is ready to assist you with any questions or custom requirements you may have.

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Boundary dimensions						Basic load ratings		Designations	Mass	Limiting speeds		Installation dimersion
mm						kN			kg	r/min		(mm)
d	D	B	r1、2min	r3、4min	Ew	Cr	Cor		kg	Grease	Oil	da(min)	Da(max)	ra(max)
150	210	36	2	1.1	195.5	289	505	NCF2930V	670	1400	159	201	2	3.7
	225	56	2.1	1.1	211.7	460	710	NCF3030V	630	1300	161	214	2	7.1
160	220	36	2	1.1	205.7	310	535	NCF2932V	630	1300	169	211	2	3.8
	240	60	2.1	1.1	225.1	520	810	NCF3032V	600	1200	171	229	2	8.6
170	215	22	1.5	1.1	203.5	149	272	NCF1834V	600	1200	182	204	1.5	1.8
	230	36	2	1.1	216	320	570	NCF2934V	600	1200	179	221	2	4.1
	260	67	2.1	1.1	243.2	675	1070	NCF3034V	560	1100	181	249	2	11.9
180	225	22	1.1	1	215.2	154	290	NCF1836V	600	1200	187.5	217.5	1	1.8
	250	42	2	1.1	232	390	695	NCF2936V	560	1100	189	241	2	6
	280	74	2.1	2.1	260.5	785	1260	NCF3036V	560	1100	191	269	2	15.8
190	240	24	1.5	1.1	229	178	335	NCF1838V	560	1100	198	232	1.5	2.4
	260	42	2	1.1	244	435	785	NCF2938V	560	1100	199	251	2	6.5
	290	75	2.1	2.1	270	805	1320	NCF3038V	530	1000	201	279	2	16.7
200	250	24	1.5	1.1	237.5	193	356	NCF1840V	560	1100	208	242	1.5	2.5
	280	48	2.1	1.5	262	530	955	NCF2940V	530	1000	211	269	2	8.9
	310	82	2.1	2.1	288.2	910	1510	NCF3040V	500	950	211	299	2	21.4
280	420	106	4	4	390.5	1740	3110	NCF3056V	49	360	670	302	395	3
300	380	38	2.1	1.5	363	445	870	NCF1860V	9.7	360	670	311	369	2
	420	72	3	3	385	805	1730	NCF2960V	30.7	340	630	320	398	2.5
	460	118	4	4	432	1980	3500	NCF3060V	67.6	320	600	316	444	3
320	400	38	2.1	1.5	383	460	925	NCF1864V	10.3	340	630	331	389	2
	440	72	3	3	411	1150	2340	NCF2964V	33	320	600	333	427	2.5
	480	121	4	4	447.3	2170	3900	NCF3064V	73	300	560	336	464	3
340	420	38	2.1	1.5	401	475	985	NCF1868V	10.7	320	600	359	402	2
	460	72	3	3	431	1190	2470	NCF2968V	34.1	300	560	353	447	2.5
	520	133	5	5	486	2480	4350	NCF3068V	97	280	530	360	500	4
360	440	38	2.1	1.5	423.2	562	1180	NCF1872V	11.5	300	560	371	429	2
	480	72	3	3	451.5	1220	2610	NCF2972V	36	280	530	373	467	2.5
	540	134	5	5	503.2	2550	4600	NCF3072V	102	260	500	380	520	4
380	480	46	2.1	1.5	458	575	1230	NCF1876V	18.6	280	530	391	469	2
	520	82	4	4	486.7	1480	3210	NCF2976V	52	260	500	404	493	3
	560	135	5	5	520.5	2610	4800	NCF3076V	108	240	480	400	540	4
400	500	46	2.1	1.5	475	590	1300	NCF1880V	19.5	260	500	411	489	2
	540	82	4	4	511	1650	3550	NCF2980V	53.4	240	480	416	524	3
	600	148	5	5	559.1	2940	5450	NCF3080V	139	220	450	420	580	4
420	520	46	2.1	1.5	499	600	1340	NCF1884V	20.5	240	480	431	509	2
420	560	82	4	4	524	1740	3590	NCF2984V	55.7	220	450	436	544	3
	620	150	5	5	578.2	3000	5650	NCF3084V	147	200	430	440	600	4
440	540	46	2.1	1.5	516	615	1410	NCF1888V	21.3	220	450	451	529	2
	600	95	4	4	565.5	2100	4160	NCF2988V	78.2	200	430	456	584	3
460	580	56	3	3	553	920	1950	NCF1892V	32.5	200	430	473	567	2.5
	620	95	4	4	579	2130	4480	NCF2992V	81.2	190	400	476	604	3
480	600	56	3	3	573.5	940	2040	NCF1896V	33.8	190	400	493	587	2.5
	650	100	5	5	606	2380	5100	NCF2996V	95.1	180	380	500	630	4
500	620	56	3	3	594	1030	2200	NCF18/500V	35	180	380	513	607	2.5
	670	100	5	5	634.5	2420	5250	NCF29/500V	98.4	170	360	520	650	4
530	650	56	3	3	624.5	990	2240	NCF18/530V	36.9	170	360	543	637	2.5
	710	106	5	5	673	2700	6000	NCF29/530V	120	160	340	550	690	4
560	680	56	3	3	655	1020	2360	NCF18/560V	39.3	160	340	573	667	2.5
	750	112	5	5	709	3030	6700	NCF29/560V	140	150	320	580	730	4
600	730	60	3	3	696	1140	2680	NCF18/600V	48.9	150	320	613	717	2.5
	800	118	5	5	754	3360	7500	NCF29/600V	170	140	300	620	780	4
630	780	69	4	4	739	1470	3400	NCF18/630V	68.8	140	300	646	764	3
	850	128	6	6	807	3740	8650	NCF29/630V	205	130	280	656	824	5
670	820	69	4	4	783	1520	3550	NCF18/670V	72.7	130	280	686	804	3
	820	88	4	4	783	2040	5340	NCF28/670V	90.8	130	280	686	804	3
710	870	74	4	4	831	1670	3900	NCF18/710V	79.7	120	260	726	854	3
	950	140	6	6	896	3910	9150	NCF29/710V	275	110	240	736	924	5
750	920	78	5	5	880	1890	4430	NCF18/750V	94.6	110	240	770	900	4
	920	100	5	5	880	2630	6790	NCF28/750V	130	110	240	770	900	4
800	980	82	5	5	936	2070	4930	NCF18/800V	113	100	220	820	960	4
	1060	150	6	6	1002	4950	12200	NCF29/800V	360	95	200	836	1034	5
850	1030	82	5	5	986	2050	5200	NCF18/850V	135	95	200	870	1010	4
	1120	155	6	6	1061	5280	12900	NCF29/850V	405	90	190	886	1084	5
900	1090	85	5	5	1044	2390	5900	NCF18/900V	139	90	190	920	1070	4
	1180	165	6	6	1120	5940	14600	NCF29/900V	472	80	170	936	1154	5
950	1150	90	5	5	1103	2420	6300	NCF18/950V	185	80	170	970	1130	4
	1250	175	7.5	7.5	1179	6660	16300	NCF29/950V	565	75	160	983	1217	6
1000	1220	100	6	6	1165	3110	7640	NCF18/1000V	209	75	160	1026	1194	5
	1320	185	7.5	7.5	1252	7480	18600	NCF29/1000V	680	70	150	1033	1287	6

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Boundary dimensions					Basic load ratings		Designations	Mass	Limiting speeds		Installation dimersion
mm					kN			kg	r/min		（mm）
d	D	B	r1、2min	Ew	Cr	Cor		kg	Grease	Oil	da(min)	Da(max)	ra(max)
150	210	60	2	192	390	865	NNCF4930V	6.6	670	1400	159	201	2
	225	100	2.1	209	785	1420	NNCF5030V	13	630	1300	161	214	2
160	220	60	2	203.9	410	930	NNCF4932V	7	630	1300	169	211	2
	240	109	2.1	225	895	1620	NNCF5032V	15.8	600	1200	171	229	2
170	230	60	2	212.2	415	975	NNCF4934V	7.3	600	1200	179	221	2
	260	122	2.1	243	1160	2140	NNCF5034V	22.1	560	1100	181	249	2
180	250	69	2	231.1	550	1230	NNCF4936V	10.7	560	1100	189	241	2
	280	136	2.1	260.5	1340	2510	NNCF5036V	29.4	560	1100	191	269	2
190	260	69	2	241.3	565	1290	NNCF4938V	11.1	560	1100	199	251	2
	290	136	2.1	270	1380	2630	NNCF5038V	30.8	530	1100	201	279	2
200	250	50	1.5	235.9	320	825	NNCF4840V	5.9	560	1100	208	242	1.5
	280	80	2.1	260	665	1500	NNCF4940V	15.7	530	1000	211	269	2
	310	150	2.1	288	1560	3000	NNCF5040V	39.7	500	950	211	299	2
220	270	50	1.5	256.9	340	905	NNCF4844V	6.4	530	1000	228	262	1.5
	300	80	2.1	277.2	695	1620	NNCF4944V	17	500	950	231	289	2
220	340	160	3	308.5	1570	3080	NNCF5044V	50.7	450	850	233	327	2.5
240	300	60	2	282.4	495	1340	NNCF4848V	10.3	480	900	249	291	2
	320	80	2.1	300.1	725	1770	NNCF4948V	18.4	450	850	251	309	2
	360	160	3	335.6	1990	4000	NNCF5048V	54.3	430	800	253	347	2.5
260	320	60	2	304.7	515	1450	NNCF4852V	11	430	800	269	311	2
	360	100	2.1	331.5	1050	2530	NNCF4952V	32	400	750	271	349	2
	400	190	4	373.5	2690	5200	NNCF5052V	82.7	380	700	276	384	3
280	350	69	2	332.9	685	1860	NNCF4856V	16	400	750	289	341	2
	380	100	2.1	353.5	1090	2720	NNCF4956V	34	380	700	291	369	2
	420	190	4	389	2770	5450	NNCF5056V	87.7	360	670	296	404	3
300	380	80	2.1	357.4	805	2160	NNCF4860V	23	380	700	311	369	2
	420	118	3	390.2	1580	3800	NNCF4960V	52	340	630	313	407	2.5
	460	218	4	432	3400	7000	NNCF5060V	125	320	600	316	444	3
320	400	80	2.1	380.3	835	2310	NNCF4864V	24.3	340	630	331	389	2
	440	118	3	409	1620	4000	NNCF4964V	55	320	600	333	427	2.5
320	480	218	4	447.5	3500	7350	NNCF5064V	131	300	560	336	464	3
340	420	80	2.1	397.4	855	2430	NNCF4868V	25.6	320	600	351	409	2
	460	118	3	427.1	1690	4300	NNCF4968V	58	300	560	353	447	2.5
	520	243	5	486	4250	8750	NNCF5068V	177	280	530	360	500	4
360	440	80	2.1	420.2	885	2580	NNCF4872V	27	300	560	371	429	2
	480	118	3	446	1730	4500	NNCF4972V	61	300	560	373	467	2.5
	540	243	5	503.6	4190	8850	NNCF5072V	186	260	500	380	520	4
380	480	100	2.1	456	1260	3600	NNCF4876V	45.5	280	530	391	469	2
	520	140	4	481.5	2180	5650	NNCF4976V	90.5	260	500	396	504	3
	560	243	5	521.4	4280	9210	NNCF5076V	194	240	480	400	538	4
400	500	100	2.1	470.3	1290	3750	NNCF4880V	47.5	260	500	411	489	2
	540	140	4	502	2240	5900	NNCF4980V	94.5	240	480	416	524	3
	600	272	5	560	5050	10900	NNCF5080V	256	220	450	420	580	4
420	520	100	2.1	492.6	1320	3950	NNCF4884V	49.5	240	480	431	509	2
	560	140	4	522.5	2290	6200	NNCF4984V	98.5	220	450	436	544	3
420	620	272	5	577.7	5150	11300	NNCF5084V	267	200	430	441	598	4
440	540	100	2.1	514.6	1350	4150	NNCF4888V	51.5	220	450	451	529	5
	600	160	4	563.5	3000	7850	NNCF4988V	136	200	430	456	584	3
460	580	118	3	543.3	1730	5150	NNCF4892V	77.5	200	430	473	567	2.5
	620	160	4	577	3050	8050	NNCF4992V	142	190	400	476	604	3
480	600	118	3	567.3	1760	5300	NNCF4896V	80.5	190	400	493	587	2.5
	650	170	5	605.5	3350	8900	NNCF4996V	167	180	380	500	630	4
500	620	118	3	583.5	1810	5600	NNCF48/500V	83.5	190	400	513	607	2.5
	670	170	5	631.5	3400	9350	NNCF49/500V	173	170	360	520	650	4